Refinery Explosion-Proof Pressure and Temperature

Explosion-proof pressure, temperature and level transmitters watch process points in a refinery area where the instrument housing has to meet the site requirement.

IndustryOil & gas
LocationNorth China
MeasuredPressure · Temperature · Level
Instruments4 models on one network

Overview

In a refinery process area, the instrument enclosure is part of the specification. Pressure, temperature and level must be read at points where a general-purpose housing is not accepted, and the reading has to arrive without a technician standing at the point. The measured values feed both the operating picture and the maintenance record.

The points are spread across the unit and are not always next to a cabinet. Wireless reporting keeps the run short and avoids opening new cable routes through the area. The transmitters are specified for the environment they sit in, with protection against dust and water ingress in addition to the explosion-proof construction.

Challenges

The enclosure is part of the spec

Pressure, temperature and level are read at points where a general-purpose housing is not accepted, on top of the dust and water ingress requirements.

No new cable routes

The points are spread across the unit and are not always next to a cabinet, so opening new cable routes through the area had to be avoided.

Reading without a technician

The measured values feed both the operating picture and the maintenance record, and had to arrive without someone standing at the point.

Solution

The explosion-proof transmitters are mounted at the process points. Each reads its value and sends it through the WES-WIO wireless terminal protocol to the WE-X280 edge gateway, which converges the wireless nodes and any wired device on site.

From the gateway the readings travel over 4G or Ethernet to the WES device management platform. Threshold overrun, abnormal change and low battery conditions are detected along the path, and the platform notifies maintenance staff by SMS and email when a value crosses its limit.

1

Measured points

WE-T130 Explosion-proof pressureWE-T132 Explosion-proof temperatureWE-T131 Explosion-proof level
2

Network and gateway

WE-X280WES-WIO wireless terminal protocolLoRa 410-490 MHz or RS4854G or Ethernet uplink
3

Platform and reporting

WES device management platformThreshold and abnormal-change alarmsSMS and email noticesTrend history and records
Reference topology: Refinery Explosion-Proof Pressure and TemperatureFour layers. Measuring points in the field; the edge gateway carrying LoRa, RS485 and the WES-WIO wireless terminal protocol; the WES device management platform; and alarm delivery by SMS and email.WES delivered systemREPORTINGAlarm deliveryThreshold, abnormal change and low batteryreach the duty engineer by SMS and emailRecordsReadings and events kept as one timelinefor review and reporting4G or Ethernet uplinkPLATFORMWES device management platformPer-point thresholds, reporting cycle and alarm rulesTrend view, device health and user managementWES-WIO wireless terminal protocolNETWORKEdge gateway and uplinkWE-X280LoRa and RS485 nodes converge hereOne uplink carries the site outwardWireless terminal linkWES-WIOEvery probe reports over WES-WIOWired devices join the same gatewayPOINTSExplosion-proof pressureWE-T130Pressure measurement in a protected housing;0-1.6MPa range, LoRa or 4G.Explosion-proof temperatureWE-T132Temperature over an external probe, IP67 rated,straight pipe or thread mounting.Explosion-proof levelWE-T131Level in a protected housing; 0-5m range withsubmersible mounting.

Results

Hazardous-area constructionThe terminals are explosion-proof and carry an IP67 rating.
Wireless runs to remote pointsReadings leave the process point without new cable routes.
Limit notices by SMS and emailFault and threshold conditions reach maintenance staff without a site walk.

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Next Step

Planning a deployment like this?

Send the area classification and the process points. We will confirm the housing and the radio for each one.

Talk to an engineer